asi[M]1
WALL EXTRUSION
SYSTEM
asi[M]1 is a machine that assembles wall panel frames.
FEATURES
- Handles wall frame from 2×3 to 2×8, up to 30ft long
- 16-ft long wall shorter version available
- Wall frame height from 34in to 146-1/2in
- Configurable studs nailing pattern, height by height
- 2000 to 3500 nail coil holder
- Steel-reinforced polyurethane positioning belt ensures accuracy
- Intuitive Multilingual HMI in English, French and Spanish HMI
- Wall files read: EHX, Sapphire XML, WCD, ASI, BTL, BTLx, Alpine eShop
UP TO 160 LF PER HOUR*
*ACTUAL OUTPUT WILL VARY DEPENDING ON THE PANEL DESIGN, EQUIPMENT CONFIGURATION AND OPERATING PRACTICES
INCLUDES
- Automatic nailing system simultaneously nailing top and bottom plates
- Two (2) automated stops driven by servomotors pushing the frame gradually as the wall gets build
- Multi-point lumber retaining and tightening system
- Grippers at top and bottom plate ends to open up the frame when inserting studs and openings
- One-level stud feeder, handling 2×3 to 2×8:
- Store and feed studs required to build the wall, position them in the right order.
- Motorized with an automatic and a forward/reverse step by step manual mode
- Two (2) MAX CN100 pneumatic nailer, or equivalent:
- Handles nail from 2-1/4 to 4in in length; 0.099in to 0.148in diameter
- Hybrid aluminum-steel structure
- Five (5) Schneider-Electric high resolution, high torque, high speed BMi/ILA1series servomotors
- Planetary gearboxes with lifetime lubrication for increased efficiency and minimal maintenance
- Thirty (30) feet conveyor section on the exit side for a larger buffer zone
- Twenty (20) feet for 16-ft long wall version
- 24in Lenovo touchscreen with asi(m) software and ultraintuitive human machine interface
- Easy axis by axis calibration
- Manual & automatic modes
- Real-time statistics compilation and error tracking, accessible via our customer portal
- cULus approved control panel
- Lifetime access to software updates
SAFETY FEATURES
- Category 3 high end Schneider-Electric XPSMCM controller
- Light bar accross nailing area
- Safe Torque Off (STO)
- Emergency pull cord in front of the stud feeder
- HMI panel e-stops
- Nail guard wraping each nailing area
- Safety zero energy shut-off valve at each nailing gun
- Air shut-down
OPTIONS
- asi(M)O pre-fabricated opening insertion module
- asi(M)2 Squaring-nailing-routing bridge module
- Wall side shifter → shifts wall from main line
- Laser for blocking alignment
- Double-deck automated stud lumber feeder.
- Extended buffer zone
- Lot of critical spare parts
- Periodic maintenance program
DOCUMENTATION
